Palletizing robots - robot palletizing - streamline operations and increase productivity
Palletizing robots offered by our company increase palletizing efficiency up to 13 pcs/min with a lifting capacity of up to 20 kg. You will achieve a return on your investment in robot palletizing in just 8-10 months. The system based on the Dobot CR20A robot allows you to stack goods up to a height of 2100 mm.
We provide for safe work with people.
8 pcs/min
Single Suction Cup
Vacuum
30 kg
Max Load
2,100 mm
Max Height Palletization
13 pcs/min
Double Suction cups
Vacuum
Challenges of traditional palletization
High work intensity can cause physical strain and risk of injury
Inefficiency can cause slow workflow and result in lower productivity
Inconsistency may cause risk of damage to goods or equipment
Limited load capacity and palletizing height
Advantages of the Dobot palletizing solution
24/7 operation eliminates shift downtime and breaks
Consistent accuracy leads to better quality control
Improved employee safety and lower labor costs
Flexibility and adaptability, continuous adjustment to changing needs
Free quote and consultation
Let's see how robots can really help your business.
We will advise you and answer all your questions, show you the possibilities, benefits and return on investment time in your specific case.
Palletizing robot price and what does the cost depend on implementation?
Robot prices Palletizing can be found below. They seamlessly meet the palletizing needs of industries such as 3C electronics, healthcare, food and beverage. We have over 314 automation and robotics implementations.
The price of the complete implementation depends on what elements will be needed to build the station. Below are the main components of the station and the factors that influence the implementation price:
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robot,
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gripper or other end effector (e.g., a torch for welding),
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vision systems and sensors
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component feeders (e.g., vibratory feeders)
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station safety and ergonomics elements
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station structure components and accessories, e.g., welding table
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integration with the machine/line
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assembly, commissioning, testing, training
Palletizing robot easy to use, rich in functions
Our Dobot System palletizing robots are equipped with a palletizing process package, so production can be easily set up in 30 minutes without any programming. Rich features cover various palletizing tasks, making implementation simpler and faster.
High efficiency thanks to double suction cups vacuum
The device supports double vacuum cup mode, which allows two boxes to be picked simultaneously for palletizing. This allows for a palletizing capacity of up to 13 pcs/minute, which increases productivity by up to 62.5%.
Fast ROI on robots - achieve ROI within 8-10 months
The Dobot palletizing workstation can free employees from repetitive and tedious palletizing tasks, saving a lot of operating costs. The process package is easy to use, does not require an engineer to reconfigure, which reduces subsequent maintenance costs.
Once in production, payback typically takes only 8-10 months.*
*The data is evaluated based on savings of 2 workers on one production line, the result may vary depending on region and application.
Choose the right palletizing robot for your needs
Dobot Cobot
Maximum payload up to 20 kg, working range up to 1700 mm
Lifting column
The lifting column can lift up to 900 mm and the palletizing height can reach 2100 mm.
Pallet detection and positioning device
Detects whether a pallet is placed on the workstation
Vacuum gripper at the end of the arm
Optional
Large vacuum surface with a load capacity of 20 kg
Standard palletizing base
Integrated palletizing base with built-in electrical control and communication systems; modular attachment design for easy assembly; reserved forklift stations for convenient line changes
External Terminal Panel
Supports quick-connect control signals; reserved I/O signal interfaces enable easy connection of safety devices.
Palletizing robots - why choose us
By using palletizing robots, our customers not only increase workflow speed but also reduce the risk of errors and reduce the costs associated with manual stacking. We offer solutions that support the development and modernization of businesses in every industry, ensuring a rapid return on investment.
Working with us means more than just purchasing modern equipment. We provide comprehensive service, taking care of every aspect of technology implementation and operation. We supply palletizing robots, but we also place great importance on technical support and customer education.
Assembly, Configuration, Commissioning
After selecting the appropriate model, our specialists carry out the complete equipment installation on-site. We handle both mechanical assembly and software integration to ensure your palletizing robots operate smoothly from day one.
Technical Consulting
We begin every project with a thorough analysis of the client's requirements and processes. We offer professional technical consulting, making choosing the right solution simple and effective. We advise on how to optimize processes and which palletizing robots will be best for a given application.
Service and Technical Support
Our service team is always ready to resolve any issue quickly and effectively. We offer full warranty and post-warranty support to ensure your palletizing robots operate reliably for years to come. This allows customers to focus on growing their business, confident that support is always at their fingertips.
Operator Training
We don't leave our clients unprepared. We organize professional training courses that cover both the basics of operation and advanced programming techniques. This allows users to fully utilize the potential of modern palletizing robots.
Benefits of robotic palletizing in industry
Robotized palletizing in industry reduces manual labor costs by up to 70%, eliminates human errors, and allows for production scaling without increasing employment. Our robots are a response to growing market demands and the need to increase operational efficiency.
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Increased efficiency - robots work faster and without interruptions, significantly increasing production rates.
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Cost reduction - automation reduces the need for manual labor and limits material waste.
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Improved work quality - eliminating human errors results in better pallet organization and minimizes complaints.
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Occupational safety - robots reduce the risk of accidents by eliminating the need to manually stack heavy loads.
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Scalability - easy adaptation of the system to changing production needs.
By using automation, companies can not only fulfill orders faster, but also improve the quality of services provided. Palletizing robots also enable better warehouse space management and optimize logistics costs.
Palletizing Robots Step by Step
The operation process of modern collaborative palletizing robots is based on simplicity and reliability. In the first stage, the robots collect products directly from the production line or packaging stations. Built-in sensors enable precise gripping of items, regardless of their shape or size.
Next, the palletizing robots analyze the programmed stacking pattern and place the loads on pallets with extreme precision. Advanced control algorithms allow for real-time adjustments to the stacking pattern, increasing flexibility in production and storage.
The next step is the safe handling of the items. Thanks to intelligent obstacle detection systems and automatic grip force adjustment, the palletizing robots ensure complete protection of both the goods and the people working nearby.
Finally, the process involves handing over the loaded pallets for further transport or storage. The entire process runs smoothly, without downtime or the need for manual supervision, allowing for maximum operational efficiency.
The Impact of Palletizing Robots on Warehouse Efficiency
Introducing robotics in the palletizing process fundamentally changes warehouse operations. Thanks to our palletizing robots, companies can achieve higher levels of automation without the need for major infrastructure upgrades. First, the need for physical labor is reduced, which directly reduces labor costs and the risk of employee turnover. This, in turn, translates into greater operational stability.
The accuracy and uniformity of goods stacking also increases. Palletizing robots operate according to specific patterns, eliminating errors that are inevitable in manual work, even by the most highly trained personnel.
When is it worth investing in palletizing robots?
The decision to implement palletizing robots should be based on an analysis of specific production and logistics needs. Palletizing robots are an investment that is particularly profitable in certain situations.
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High production intensity - when the number of products placed exceeds the capabilities of human operators.
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The need to increase occupational safety - when it is necessary to reduce the risk of employee injuries.
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The need to reduce operating costs - in situations where reducing the number of full-time jobs while increasing efficiency is crucial.
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Complexity of palletizing patterns - when precise placement of different types of products on a single pallet is required.
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Growing market demands - with the need for fast order fulfillment and high process repeatability.
By implementing palletizing robots in such conditions, companies achieve a quick return on investment, increase competitiveness, and improve the quality and safety of services provided.
Furthermore, thanks to the scalability of our solutions, systems can be easily expanded or adapted to changing production needs, ensuring maximum flexibility and long-term investment profitability.
FAQ - Questions and Answers about Palletizing Robots
How long does it take to start palletizing?
With the standard palletizing solution we present, we configure the station in as little as 30 minutes - without writing any code.
What is the payload capacity of the palletizing robot?
The Dobot CR20A robot has the highest payload capacity - 20 kg.
To what height does the station palletize?
The maximum palletizing height is up to 2100 mm (depending on the station version).
What is the palletizing performance?
Depending on the gripper: approximately 8 pcs/min with a single suction cup and up to 13 pcs/min with double suction cups.
What is the warranty period for palletizing robots?
The standard warranty is one year of full warranty + 6 months for robot commissioning and implementation. There's an option to extend the warranty to a total of 5 years for an additional fee.
How to choose a station: lift or fixed column?
We match it to your line and storage height: the version with a lifting column offers a wider working range (up to 2100 mm), while the version with a fixed column, at 1150 mm, has a lower maximum height (up to 1740 mm).
Is it easy to connect line signals and safety devices?
Yes - the station has an external panel and pre-installed I/O interfaces that facilitate the connection of control signals and safety devices.
Do we provide on-site assembly and commissioning?
Yes - we assemble the station on-site and integrate it into the process so it's operational from day one.
Do we provide training and post-implementation support?
Yes - we provide training in operation and provide technical support and warranty coverage.
Do we need to program the robot to palletize?
In the standard palletizing package, we don't—we configure the process without writing any code. If the process is unusual, we can fine-tune it using the teach pendant or PC software (depending on the robot's configuration).