Assembly robots - increase efficiency with assembly automation
Our assembly robots allow you to increase assembly efficiency up to 10 times compared to manual work. Precision at 0.02 mm. Our experienced team of over 30 engineers has completed over 314 robotics and automation implementations.
We provide assembly robots with ISO certifications (ISO 13849-1, ISO 10218-1, ISO/TS 15066) for safe work with people. Robot prices start from PLN 10,190 (MG400 series), PLN 21,000 (M1 PRO series), and PLN 58,900 (CRA series).
2016
Year of establishment of the company
+30
People on the team
+314
Implementation of automation and robotization projects
Free implementation quote and consultation
Let's see how robots can really help your business.
We will advise you and answer all your questions, show you the possibilities, benefits and return on investment time in your specific case.
Assembly robot ensures consistently high quality with a 10-fold increase in productivity
Dobot's RoboSaveX assembly robots reach a maximum speed of 4 m/s with a repeatability of 0.02 mm, which allows for a 10-fold increase in assembly efficiency compared to manual work. Our robots have a certified mean time between failures (MTBF) of 30,000 hours. Assembly is the process of combining components into a finished product, which, thanks to robotics, gains full repeatability, eliminating manual errors and downtime on the production line.
Technical specifications and comparison of CRA, MG400, NOVA and M1 robot series PRO
Parametr | CRA | NOVA | M1 PRO | MG400 |
|---|---|---|---|---|
Number of axles | 6 | 6 | 4 | 4 |
Accuracy | Up to 0.02 mm | 0,05 mm | 0,02 mm | 0,05 mm |
Load capacity | Up to 20 kg | Up to 5 kg | 1,5 kg | 0,5 kg |
Range | Up to 1700 mm | Up to 850 mm | 400 mm | 440 mm |
How do assembly robots fit into your production line?
Assembly robots quickly adapt to new tasks thanks to compatibility with popular plug-and-play grippers and integrated force sensors that guarantee precision in delicate assembly processes. For more delicate tasks, cobots can be equipped with force sensors to ensure more accurate assembly operation.
Our assembly robot series offer a payload from 500 g (MG400) up to 20 kg (CRA) and a reach of up to 1700 mm, enabling precise automation of both microelectronics and heavy machine components.
Fast robot deployment and flexibility without costly programming
Intuitive graphical programming and hand guidance allow assembly robots to be implemented without writing code, reducing line changeover times by over 60%. Compared to traditional stationary automation devices, cobots are faster to implement and faster to switch between production lines. Dobot's RoboSaveX cobots change their operating modes thanks to modular software, eliminating the need to write complex code from scratch. Dobot assembly robots are ideal for flexible, small-batch production.
How much does an assembly robot cost and what determines the implementation price?
Assembly robot prices start from from PLN 10,190 for the MG400 series and PLN 21,000 for the M1 PRO series. If you need a robot with a higher payload capacity of up to 20 kg and a longer reach, the price of the Dobot CRA series robots starts from PLN 58,900. You can find prices for individual models in our store - check prices in our store.
The price of the complete implementation depends on the components needed to build the station. Below are the main components of the station and the factors that influence the implementation price:
-
robot,
-
gripper or other end effector (e.g., a torch for welding),
-
vision systems and sensors
-
component feeders (e.g., vibratory feeders)
-
station safety and ergonomics elements
-
station structure components and accessories, e.g., welding table
-
integration with the machine/line
-
assembly, commissioning, testing, training
Choose a proven supplier of assembly robots
As RoboSaveX, a brand of GM Automatyka with experience in over 314 robotics and automation implementations, we provide assembly robots with full engineering support, from process audit and analysis to implementation and service.
Engineering support at every stage
We advise our clients from the implementation planning stage. Our assembly robots adapt to the specifics of your production after our engineers conduct a detailed needs analysis and integration strategy with your current infrastructure. Our goal is to provide a solution perfectly tailored to the customer's operating conditions and expectations.
Comprehensive implementation and integration assistance
We provide comprehensive installation and configuration of assembly robots directly on-site. We handle assembly, integration with control systems, and conduct the necessary tests to ensure the devices are ready for full operation in the shortest possible time.
Professional training for robot operators
We organize professional training for operators and technical teams. We provide essential knowledge in the operation, programming, and ongoing maintenance of assembly robots.
Service and Technical Support
We offer full technical support both during and after the warranty period. Our service department responds quickly to requests, minimizing equipment downtime. Regular inspections and software updates guarantee long and trouble-free operation of your assembly robots.
Assembly automation - why is it worth implementing?
Investment in assembly robots pays off on average within 12-18 months thanks to reduced labor costs, minimized losses, and the ability to work 24/7. Our offer includes advanced solutions that meet the expectations of even the most demanding customers, offering a wide range of assembly process automation options.
Each of the assembly robots we supply is perfectly tailored to specific production needs. Regardless of the industry or scale of operation, our devices enable increased efficiency and quality while reducing the risk of errors resulting from manual work. Thanks to our many years of experience in the industry, we help companies implement modern technologies that significantly improve operational results.
What sets us apart is our individual approach to each project. The assembly robots we supply undergo a thorough technical analysis, and the entire implementation process is closely supervised by our specialists. Thanks to this, our clients can be sure that investing in automation will bring tangible benefits from the very first days of use.
Implementing production process automation based on assembly robots brings companies a number of tangible benefits. Investing in modern technologies not only improves quality, but also optimizes costs and increases competitiveness.
-
Higher production quality - assembly robots perform tasks with unprecedented precision.
-
Reduced labor costs - automation allows for a reduction in expenses related to human labor.
-
Increased efficiency - devices can operate continuously, without interruptions or drops in efficiency.
-
Employee safety - robots take over monotonous and dangerous tasks.
-
Easy production scalability - the flexibility of assembly robots allows for quick adaptation to changing market needs.
Assembly robotization is a response to growing market demands for quality, speed, and safety. Thanks to our solutions, companies can effectively increase their production capacity without incurring high costs associated with expanding their workforce.
By using assembly robots, companies not only increase their profitability but also build a modern image as a responsible and innovative business partner.
How do assembly robots work?
Assembly robots utilize advanced control algorithms and 2D/3D vision systems to dynamically recognize part orientation and precisely position them with submillimeter accuracy. Equipped with modern sensors and vision systems, they can dynamically respond to changing operating conditions, adapting to production parameters.
One of the key elements of assembly robot operation is programming. Intuitive user interfaces enable the quick creation and modification of movement sequences, allowing changes to be made to the production process without the need to engage specialized teams.
Assembly robots also stand out for their high repeatability. Each operation is performed with the same precision, eliminating the risk of errors and ensuring consistent quality of the final products. This allows us to maintain high quality standards regardless of production volume.
Another distinguishing feature of our assembly robots is their energy efficiency. When operating in optimized mode, they consume minimal electricity, which translates into significant operating savings in the long run.
Safety and ISO standards when working with assembly robots
All RoboSaveX assembly robots meet the stringent safety standards ISO 10218-1 and ISO/TS 15066, allowing for They can work safely side-by-side with humans without any barriers. Thanks to advanced collision detection and avoidance mechanisms, they can work alongside humans without the need for additional safeguards.
Working safely with assembly robots is one of our top priorities. Our assembly robots are equipped with numerous protective systems that minimize the risk of accidents and collisions when working with humans.
Each assembly robot has built-in force and torque sensors that immediately detect any irregularities in contact with the environment. This means that if the robot encounters an obstacle, it automatically stops its work, protecting both the operator and itself from damage.
Compliance with the applicable ISO 10218-1 and ISO/TS 15066 safety standards is another advantage of our assembly robots. All of our assembly robots meet international standards, giving customers the confidence that they are investing in proven and safe technologies.
Industrial Applications of Assembly Robots
Assembly robots optimize processes in the electronics industry (PCB assembly) and automotive industry (connecting and screwing components). Robots are used in a wide range of industries, bringing benefits where speed, accuracy and repeatability of operations are important. Thanks to their versatility and easy adaptation, they are used in both large production plants and smaller enterprises.
-
Assembly of electronic components - robots precisely connect small components in electronic systems.
-
Component assembly - devices automate the assembly process, increasing its efficiency.
-
Assembly of mechanical components - robots perform assembly operations in the automotive and machinery sectors.
-
Assembly work in the food industry - devices meet stringent hygiene standards.
-
Operation Assembly lines - robots support continuous production on automated lines.
Thanks to their wide range of applications, our assembly robots contribute to increased production efficiency in many sectors of the economy. They provide reliable support in processes requiring uninterrupted, precise operation, allowing companies to grow dynamically and achieve a competitive advantage. We invite you to take advantage of our offer.
FAQ - questions and answers about assembly robots
What is the warranty on assembly robots?
The standard warranty is one year of full warranty + 6 months for commissioning and implementing the robot. There is an option to extend the warranty to a total of 5 years for an additional fee.
Does the robot require regular servicing?
The Dobot assembly robots we offer do not require the classic, cyclical maintenance activities associated with traditional mechanics, such as lubrication, belt replacement, etc.
What if the cobot fails?
We act quickly and specifically - we diagnose and replace the specific component that is actually causing the problem. With our robots, it's possible to very precisely diagnose the specific part that's causing the problem, which in most cases eliminates the need for costly replacements, large parts assemblies, and replacing an entire joint is usually a last resort.
If the robot can't be repaired and restored to working order within 7 days, we provide a new robot, which is sent to you, and the existing one is then sent to the service center for a thorough diagnostics and repair.
What processes are robots suitable for? assembly?
We most often implement them where repeatable quality and speed are important: screwing, pressing, feeding elements, picking, and simple assembly operations on the line. On the website, we also show that assembly robots are well-suited to small-batch production thanks to quick changeovers and no programming required.
What is the accuracy of an assembly robot?
Depending on the series, we're talking about accuracy of up to 0.02 mm (CRA and M1 PRO), and 0.05 mm in the NOVA and MG400 series.
What load capacity and reach can we choose for assembly?
We select the series according to the workpiece and station: from 0.5 kg (MG400) to 20 kg (CRA) and a reach of up to 1700 mm.
Can an assembly robot be used without programming skills?
Yes - we use graphical programming and manual guidance to quickly set up the process without writing code.
What safety standards do assembly robots meet?
The robots meet the ISO 13849-1, ISO 10218-1, and ISO/TS 15066 standards and are prepared for safe collaboration with humans.
Do we provide comprehensive implementation with training and service?
Yes - we handle project and requirements analysis, selection and production of appropriate solutions, assembly, integration, testing, training, and post-launch service and support.